屈文振, 廖伟雄, 张浩, 李冀, 王克涛, 杨以萌, 李众利. 钛合金球头镀类金刚石碳膜人工髋关节磨屑分析[J]. 解放军医学院学报, 2015, 36(12): 1217-1221. DOI: 10.3969/j.issn.2095-5227.2015.12.016
引用本文: 屈文振, 廖伟雄, 张浩, 李冀, 王克涛, 杨以萌, 李众利. 钛合金球头镀类金刚石碳膜人工髋关节磨屑分析[J]. 解放军医学院学报, 2015, 36(12): 1217-1221. DOI: 10.3969/j.issn.2095-5227.2015.12.016
QU Wenzhen, LIAO Weixiong, ZHANG Hao, LI Ji, WANG Ketao, YANG Yimeng, LI Zhongli. Wear particles analysis of Ti alloy femoral heads with diamond-like carbon coating[J]. ACADEMIC JOURNAL OF CHINESE PLA MEDICAL SCHOOL, 2015, 36(12): 1217-1221. DOI: 10.3969/j.issn.2095-5227.2015.12.016
Citation: QU Wenzhen, LIAO Weixiong, ZHANG Hao, LI Ji, WANG Ketao, YANG Yimeng, LI Zhongli. Wear particles analysis of Ti alloy femoral heads with diamond-like carbon coating[J]. ACADEMIC JOURNAL OF CHINESE PLA MEDICAL SCHOOL, 2015, 36(12): 1217-1221. DOI: 10.3969/j.issn.2095-5227.2015.12.016

钛合金球头镀类金刚石碳膜人工髋关节磨屑分析

Wear particles analysis of Ti alloy femoral heads with diamond-like carbon coating

  • 摘要: 目的 分析钛合金球头镀类金刚石碳(diamond-like carbon,DLC)膜人工髋关节的磨屑特征。 方法 实验设置3组:进口关节组(A),钴铬钼合金球头对超高分子量聚乙烯(ultra-high molecular weight polyethylene,UHMWPE)臼杯(CoCrMo-UHMWPE,Zimmer,America);镀膜关节组(B),镀类金刚石碳膜钛合金球头对超高分子量聚乙烯臼杯(Ti-DLC- UHMWPE,京航,中国);国产关节组(C),钴铬钼合金球头对超高分子量聚乙烯臼杯(CoCrMo- UHMWPE,京航,中国)。髋关节模拟机运行0.33×106转后,收集含有磨屑的小牛血清润滑液,经酸消解过滤后,用扫描电镜-能量色散X线分析仪鉴定滤膜上的磨屑。采用Image-Pro Plus 6.0对电镜图片进行图像分析获取颗粒大小、形状、数量信息,比较各组的差异。 结果 能量色散X线分析显示磨屑的元素峰主要为碳(C)峰,未见明显的钴(Co)、铬(Cr)、钼(Mo)、钛(Ti)等金属元素峰。各组磨屑60%以上为类球状颗粒,粒径为0.1 ~ 40μm,0.1 ~ 1μm的颗粒数量较多,1μm以上的颗粒所占体积百分比大;B组滤膜上的磨屑数量少于另外两组。 结论 实验产生的磨屑主要为超高分子量聚乙烯颗粒;钛合金球头镀类金刚石碳膜人工髋关节可减少磨屑的数量。

     

    Abstract: Objective To identify the characteristics of wear particles generated by Ti alloy femoral head coated by diamondlike carbon (DLC) film on hip simulator. Methods Three groups of artificial femoral head were studied in this research, Group A: CoCrMo alloy femoral head against ultra-high molecular weight polyethylene (UHMWPE) acetabular cup (CoCrMo- UHMWPE,Zimmer, America); Group B: Ti alloy femoral head with diamond-like carbon coating against UHMWPE acetabular cup (Ti-DLCUHMWPE, Jinghang, China); Group C: CoCrMo alloy femoral head against UHMWPE acetabular cup (CoCrMo- UHMWPE, Jinghang, China). Fetal bovine serum lubricant was collected respectively from each group after 0.33 million circles (mc). Then the bovine serum was digested by adding acid and filtered through polycarbonate. The characteristics of particles of each group were determined by scanning electron microscope-energy dispersion X-ray analysis (SEM-EDX). The size, shape and number of particles were measured with Image-Pro Plus6.0 on SEM pictures. Results The energy dispersion X-ray analysis (EDX) showed that the main element was carbon. No marked cobalt, chromium, molybdenum, titanium was detected. Over 60% of the particles were globe-like in all groups. The particle size varied from 0.1 to 40μm, most of which ranged from 0.1 to 1μm. Particles with diameter over 1μm had a large proportion in volume. The number of particles on filter in group B was less than other groups. Conclusion The wear particles are predominately UHMWPE particles. Artificial femoral heads with DLC coating produce less wear particles.

     

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